Our Maintenance Engineers in Bolton have been working on dismantling full toggle link and toggle pins from a Engel 750 (as seen in the image below.) Most of the wear was found along one toggle pin which had seized and cracked in several places. Lead time from the machine supplier to repair this was 12 weeks and GMD estimate a full rebuild within 4 weeks at a fraction of the cost.
After the removal of two tie bars, the whole of the toggle system had to be stripped out of this 750 tonne Engel. The seized and worn toggle pins has caused the cross head to twist. One toggle pin was found to be cracked and fully broken. With the strip down taking just 2 days, we estimated 3-4 weeks for the manufacture of all new toggle pins and all links bushed and re-bored. With the machine supplier estimate being 12 weeks our customer decided to hand the whole project over to us.
GM Diagnostic Machine maintenance engineers in Bolton play a crucial role in ensuring the smooth operation of industrial machinery. Their expertise lies in diagnosing and resolving issues, conducting preventive maintenance, and implementing improvements to enhance overall efficiency. With their technical knowledge and problem-solving skills, these engineers contribute significantly to the success of manufacturing facilities in Bolton.
The Responsibilities of Machine Maintenance Engineers in Bolton
One of the primary responsibilities of machine maintenance engineers is diagnosing and troubleshooting machine malfunctions. They possess a deep understanding of the inner workings of various machines, including mechanical, electrical, and hydraulic systems.
When a machine encounters a problem, our maintenance engineers meticulously analyse its components to identify the root cause. Through their extensive knowledge and experience, they can quickly pinpoint the issue and determine the most effective solution.
To effectively diagnose machine problems, maintenance engineers in Bolton utilise a range of diagnostic tools and technologies. In fact, our maintenance engineers gather real-time data, monitor critical parameters, and identify potential problems before they escalate. By leveraging GM diagnostics and similar tools, engineers can streamline the diagnosis process and ensure accurate and maintenance interventions.
Preventative Maintenance Services
In addition to diagnosing and resolving issues, machine maintenance engineers in Bolton are responsible for preventive maintenance. They develop comprehensive maintenance schedules and plans, which include routine inspections, lubrication, calibration, and component replacements.
By adhering to these maintenance schedules, engineers can prevent unexpected breakdowns, minimise downtime, and extend the lifespan of machinery. They also conduct predictive maintenance, utilising data analysis and monitoring systems to identify patterns or signs of impending failures. This proactive approach allows engineers to address potential issues before they disrupt production.
Machinery Improvement Services
Continuous improvement is another vital aspect of the role of machine maintenance engineers in Bolton. GM Diagnostics actively seek opportunities to enhance machine performance, efficiency, and reliability. They collaborate with other departments, such as production and engineering, to identify areas for improvement and implement necessary modifications.
Whether it’s optimising machine settings, upgrading components, or implementing new technologies, maintenance engineers strive to enhance overall operations and productivity. GM Diagnostics stay updated on the latest advancements in their field to ensure that their knowledge and skills remain current and relevant.
Machine maintenance engineers in Bolton work in a dynamic and demanding environment, where they must possess excellent problem-solving abilities, technical expertise, and a strong attention to detail. They must be well-versed in safety regulations and best practices to ensure a safe working environment. Effective communication skills are also crucial, as they collaborate with colleagues, provide technical guidance, and report their findings to management.
GM Diagnostics: Machine Maintenance Engineers in Bolton
To sum up, GM Diagnostics machine maintenance engineers in Bolton play a critical role in ensuring optimal performance of industrial machinery. Through their expertise in diagnostics, preventive maintenance, and continuous improvement, they contribute to increased productivity, minimized downtime, and improved efficiency.
Utilising our specialist tools, GM Diagnostics are equipped to diagnose complex issues accurately and efficiently. Our team’s dedication to maintaining and enhancing machinery makes them invaluable assets to manufacturing facilities in Bolton.
